KJ Laser Micromachining :: ApplicationCenter
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APPLICATION EXAMPLES

There are many advantages of laser machining compared to conventional methods such as EDM, ECM, chemical etching or stamping. Laser can easily cut complex parts with a high degree of tolerance. The process is programmable. Excessively hard, pressure and force sensitive or very thin materials can be cut with a small focused beam and a high efficient use of material. In many cases, laser cutting is preferred against stamping due to its high flexibility and non-contact characteristic.

Precision welding, especially for hermetic sealing of medical or electronic devices, requires high weld quality with minimum heat input. Laser welding has been selected for those applications, providing excellent dimensional control and reliability.

Our experience in applications, process development, material ablation and melt ejection, in joint design and metallography makes us a valuable and reliable resource to the industry.

 Following application examples highlight some of our process capabilities, including:

  • Laser micro cutting and micro drilling of polyimide Kapton, cirlex, Lexan, acrylic PMMA, PET, rubbers and woven silks
  • Laser cutting of stainless steels, copper, aluminium, nickels, Invar, Kovar, tungsten, molybdenum, silicon wafer
  • Laser drilling of needles, tubes, injection nozzles 
  • Laser hermetic welding of aluminium alloys(4047/6071)
  • Laser welding of BeCu, cobalt, thin foils, disks and tubes
  • Laser transmission welding of plastics
  • Laser micro welding with filler material, tubular welding
  • Non-contact laser glass cutting, laser grooving
  • Laser selective polishing and hardening of steel surfaces
  • Laser marking of 2D matrix, tubular, annealing marking

KJ Laser Micromachining is a leading specialist in micromachining and laser material processing for both, standard and high-tech applications. We are also a “One Stop Shop" for all of your laser related manufacturing needs from process development to system integration.

 

ONE-STOP SHOP FOR ALL YOUR LASER MICROMACHINING NEEDS

 

LASER EXAMPLES FOUND IN THE GALLERIES
Laser Cutting
  • Laser cutting of polyimide gasket
  • Laser cutting of hybrid rigid/flexible circuit
  • Laser cutting of polyimide Kapton
  • Laser cutting of Cirlex, an all-polyimide laminated material
  • Laser cutting of rubber
  • Cutting of Neoprene, a polychloroprene based rubber
  • Cutting of Nomex, a flame resistant nylon
  • Laser cutting of polyester plastics
  • Laser cutting of Teflon
  • Laser cutting of woven silk
  • Laser cutting of stainless steel
  • Laser cutting of copper alloy for rapid prototyping of connectors
  • Laser cutting of copper alloy
  • Laser cutting of silicon wafer
  • Laser cutting of copper
  • Laser cutting of medical components
  • Laser cutting of flexible circuits boards
  • Laser cutting of polyimide
  • Laser tubular cutting
  • Laser cutting of radial slots
Laser Drilling
  • Trepanning drilling of polyimide shadow mask
  • Trepanning drilling of polyimide shadow mask
  • Trepanning drilling of silicon wafer
  • Percussion drilling of stainless steel
  • Laser percussion drilling of Nickel foil
  • Laser micro drilling in stainless steel 304
  • Laser trepanning drilling of tantalum
  • Laser micro drilling in stainless steel 304
  • Laser trepanning drilling of stainless steel needle
  • Laser micro drilling of stainless steel tube
  • Laser trepanning drilling of injection nozzles, 10 holes (.016" diameter and .060" depth) per nozzle
  • Laser micro drilling of holes and slots
Laser Welding
  • Welding of aluminium alloys for hermetic sealing of electronic packages
  • Welding of aluminium alloys
  • Transmission welding of plastics
  • Transmission welding of plastics with fiber laser
  • Tubular seam welding of engine components with a 400W pulsed Nd:YAG laser
  • Laser spot welding of corrugated CuBe membranes
  • Micro welding using wire as filler material to enhance joint strength
  • Welding of Cobalt wires onto PCB copper pads
  • Micro welding of thin a disk to thin tubes
  • Butt joint welding of a nozzle tip with a nozzle body

 

Others

  • Glass cutting via laser induced thermal stress
  • Glass cutting via laser induced thermal stress
  • Laser glass milling (surface milling)
  • Laser glass milling (edge milling)
  • Laser grooving of microfluidic channels on copper
  • Laser surface hardening of steel alloys
  • Laser selective polishing of steel surface
  • Laser grooving in 316 SS
  • Laser engraving of a logo for mould making
  • Marking and kiss cutting of aluminium labels
  • Laser marking on an electronic housing
  • Laser black marking without material removal
  • Laser marking on an aluminium component


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